Here's an
old thread about this. Apparently the two halves are separating (look at the side joint, especially at the bend in the middle), and there are spring contacts that aren't long enough to bridge the longer-than-normal gap.
That old thread has two links to Garmin disassemblies, but it doesn't have
this link. I'm not sure that website is working---something about Framework 4.0 (sheesh).
A guy I work with is actually going through this right now---I thought he was just having trouble with the thing popping apart, not the failure to charge and download. He's tried 3 different glues---he said the one in the jimandkatrin website didn't work. Maybe we should email them and ask about preparing the two sides prior to applying the glue...
{Edit: The guy I work with also just bought a click-in bracket that lets you quickly click it on a bike or click it into a wrist band for running. It popped apart soon after he bought that new bracket---it might be stressing that glue joint. Also, I confirmed that he never had any trouble with downloading or charging, it just popped apart.}